How To Properly Use Grease To Extend Equipment Life

How to Properly Use Grease to Extend Equipment Life

Why is Hydraulic Breaker Lubrication So Important?

In the construction and demolition industry, hydraulic breakers are essential equipment. Proper lubrication maintenance not only ensures efficient operation but also significantly extends service life. This article details the importance of hydraulic breaker lubrication, correct lubrication methods, and how to choose the right grease.

Key Functions of Hydraulic Breaker Lubrication

Lubrication plays a vital role in hydraulic breaker maintenance. Its main functions include:

Reducing Friction and Wear: Creates a protective film between the tool and bushings.
*Heat Dissipation: Disperses heat generated by high-impact operation.
*Contamination Prevention:Acts as a barrier against dust and debris entering the internal mechanism.
*Extending Part Lifespan:** Significantly reduces the frequency of replacements and overall maintenance costs.

How to Choose the Right Grease for Your Hydraulic Breaker?

Why You Can't Use Standard Grease

Standard chassis grease is completely unsuitable for hydraulic breaker operating conditions. Here's why:

*Different Design Purpose:Standard grease is meant for slow, smooth motion.
*Poor Impact Resistance:Cannot withstand impacts occurring at 300-1200 cycles per minute.
*Inadequate High-Temperature Performance:Tends to fail under high temperatures.
*Insufficient Sealing Properties: Cannot effectively prevent contaminants from entering.

Characteristics of Dedicated Hydraulic Breaker Grease

Specialized hydraulic breaker grease (tool grease) possesses the following properties:

*High Impact Resistance:Specifically formulated for severe shock loads.
*Excellent Adhesion:Forms a durable protective layer on metal surfaces.
*Effective Sealing:Efficiently blocks pollutant ingress.
*Broad Operating Temperature Range:** Maintains performance in both high and low-temperature environments.

Correct Lubrication Methods and Frequency for Hydraulic Breakers

Proper Lubrication Procedure

*Position the Equipment:Ensure the breaker is in a vertical position.
*Clean the Lubrication Points:Remove old grease and contaminants.
*Use Dedicated Grease:Select qualified specialized hydraulic breaker grease.
*Apply the Right Amount:Determine the appropriate quantity based on equipment specifications.
*Check the Result:Ensure the grease is evenly distributed.

Lubrication Frequency and Quantity Guide

Standard Lubrication Interval: Lubricate every 2 hours of operation.

Grease Quantity Reference:
*Tool diameter below 3 inches: 10-15 grease gun strokes
*Tool diameter over 4 inches: Approximately 20 grease gun strokes

Special Circumstances:
*Double the lubrication when installing a new tool.
*Increase lubrication frequency under severe working conditions.
*More frequent lubrication may be needed in high-temperature environments.

 Benefits of Automatic Lubrication Systems

Installing an automatic lubrication system offers the following advantages:

*Ensures Consistent Lubrication:Eliminates missed intervals due to forgetfulness.
*Improves Work Efficiency:Reduces downtime associated with manual greasing.
*Extends Equipment Lifespan:Consistent and correct lubrication significantly prolongs component life.
*Lowers Overall Costs: Reduces repair expenses and operational downtime.

Common Lubrication Mistakes and Their Consequences

Risks of Incorrect Lubrication Practices

*Incorrect Equipment Position: Can lead to damage of the piston or tool.
*Using the Wrong Grease:Accelerates equipment wear.
*Under-Lubrication:Causes premature component failure.
*Over-Lubrication:Results in waste and can potentially affect performance.

Economic Benefits of Proper Lubrication

Correct lubrication maintenance can:
*Reduce component replacement costs by up to 50%.
*Extend equipment service life by over 30%.
*Decrease unplanned downtime.
*Enhance work efficiency and profitability.

Lubrication maintenance is the most fundamental yet critical aspect of hydraulic breaker upkeep. By selecting the appropriate grease, following correct lubrication procedures, and maintaining the proper frequency, you can significantly improve equipment reliability, lower operating costs, and achieve a better return on investment.